Major Advantages of Plastic Injection Molding

  • Compared with Cap Mold machine and other cap moulding machine manufacturers,kaipu’s plastic cap compression moulding machine have the following advantages:

    High Efficiency- Fast Production

    There are several good reasons that plastic injection molding is known as the most common and most efficient form of molding. The process itself is extremely fast compared to other methods, and the high production output rate makes it even more efficient and cost-effective. Speed depends on the complexity and size of the mold but only about 15-120 seconds pass between each cycle time.

    Complex Part Design

    Injection molding can handle extremely complex parts, and uniformity, as well as the ability to make millions of virtually identical parts. To optimize the effectiveness of high-volume injection molding and maximize the precision and quality of your parts, key design elements should be taken into account. The part design must be developed to maximize the efficiency inherent in high-volume molding. With the right design, parts can be made consistently and with quality. Without a good design, costly processing mistakes can be made.

    Energy saving

    Less Energy Consumption,Overall energy savings per cap can be as high as 45%.Because plastic cap compression moulding machine need lower heating temperature,which means less energy consumption in both heating and cooling.

    Easy and flexible maintenance

    Independent mould make it easier to change mould, only with hand tools but not crane.Less material waste:lower costs per cap.

    Reduced Waste

    When looking for a high-volume injection molding partner, it’s important to consider companies’ green manufacturing initiatives, as these signify a commitment to quality, sustainability, and optimal safety. During the molding process, excess plastic is generated. You want to look for a company that has a system in place to recycle its excess plastic. The most eco-friendly plastic injection molding companies employ state-of-the-art machinery to assist them in minimizing waste, transportation, and packaging.

    Low Labor Costs

    Labor costs are typically relatively low in plastic injection molding, in comparison with other types of molding. The ability to produce the parts at a very high level with a high output rate helps with its cost efficiency and effectiveness.

    The molding equipment typically runs with a self-gating, automatic tool to keep operations streamlined and production ongoing, requiring minimal supervision.

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