Industrial PET film slitting machine

• Posted by delish xiamen 3 hours ago Filed in Arts & Culture #pet film slitting machine  0 views
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  In high-end manufacturing fields such as optoelectronic displays, insulation materials, and packaging and printing, PET film has become an indispensable basic material due to its excellent light transmittance, high temperature resistance, and mechanical strength. However, with the increasing precision and diversification of downstream applications, traditional slitting equipment has become difficult to meet the market's stringent needs for efficiency, precision, and flexibility.

  To this end, we have launched a new generation of industrial-grade PET film slitting machine. This equipment not only integrates high-precision tension control and multi-functional modules, but also is equipped with a cutting-edge intelligent operating system, aiming to provide users with the ultimate processing experience of "one-size-fits-all, multi-functional, and zero-error".

  

  1. Hard-core industrial genes, defining a new height of slitting accuracy

  Faced with the characteristics of PET film that is easy to stretch, easy to generate static electricity and uneven thickness, ordinary mechanical structures often seem inadequate. This machine has been injected with pure industrial-grade genes from the very beginning:

  • Super-rigid body: The cast iron/steel plate structure is integrally welded and aged, ensuring that the equipment is still as stable as Mount Tai under high-speed operation, effectively suppressing vibration, and laying a physical foundation for high-precision slitting.

  • Precision tool set configuration: Provide a variety of tool head options, which can be adapted to various modes such as razor-type flat cutting and scissor circular cutting. The blade gap adopts micron-level adjustment technology, whether it is an ultra-thin optical film with a slitting capacity of 12μm or a thick flame-retardant PET slitting with a slitting capacity of 350μm, it can ensure that the cutting surface is smooth and smooth, burr-free, and scratch-free.

  • Full closed-loop tension control: Equipped with imported high-sensitivity tension sensor, real-time feedback and automatic adjustment of the rewinding and unwinding torque. From "soft coil" to "hard coil", from large coil diameter to small coil diameter, the tension fluctuation is strictly controlled within a very small range, completely eliminating material stretch deformation or winding folds.

  

  2. Multi-functional integration to achieve flexible production of "one machine for multiple purposes"

  In today's "small batch, multi-variety" market environment, frequent replacement of equipment not only occupies plant space, but also wastes valuable time and cost. This slitting machine innovatively integrates a multifunctional design:

  • Seamless switching of winding mode: It supports two modes: center winding and surface winding, which can process both "large master rolls" for precision coating and "small rolls" for direct shipment, covering multiple categories such as release film, protective film, and insulating paper.

  • Automatic scrap removal system: built-in high-efficiency fan and waste material conveying channel, the narrow strip of scrap material generated by slitting is automatically sucked in and collected uniformly, eliminating the need for frequent manual cleaning and keeping the workshop environment tidy.

  • Optional online defect detection: For high-end application scenarios, the equipment can be equipped with a CCD online defect detection system to capture defects such as crystal points, black spots, and scratches in real time and automatically mark them, controlling the quality of finished products from the source.

  

  3. Intelligent operating system, so that complex processes can be reached with one click

  In the era of Industry 4.0, machines are not only the "hands and feet" that execute commands, but also the "brain" of thinking. We have tailored an intelligent human-computer interaction system for this device:

  • Recipe memory function: In the face of orders of different specifications and materials, operators do not need to repeatedly debug based on experience. Just enter the product parameters on the touch screen, and the system can automatically retrieve the optimal slitting process parameters (such as tension curve, roller pressure, slitting speed, etc.) to achieve "one-click order change".

  • Real-time fault self-diagnosis: 24-hour visual monitoring of equipment operating status. In the event of film breakage, abnormal tension, or wear of the tool set, the system immediately pops up an early warning prompt on the screen and accurately locates the fault point, allowing even novices to quickly troubleshoot the problem and minimize downtime.

  • Remote O&M support: Based on the IoT module, the device can be connected to the cloud service platform. When encountering complex technical problems, the manufacturer's engineers can optimize the program or adjust parameters through remote access to achieve "zero-distance" after-sales service.

  

  4. reduce costs and increase efficiency, and data witnesses value

  With the new generation of industrial-grade PET film slitting machines, companies will see visible benefits improvements:

  • Efficiency improvement: The maximum slitting speed can reach more than 300 m/min, and the production efficiency is increased by 30% compared to traditional equipment.

  • Improved yield: Due to precise tension control and neat winding, material loss is greatly reduced, and the comprehensive yield rate is increased to more than 98%.

  • Reduced labor costs: The intelligent operation interface reduces the dependence on "masters", and one operator can take care of 2-3 devices at the same time.

  Epilogue

  In the fierce market competition, the performance of equipment directly determines the profit margin of the product. The industrial-grade PET film slitting machine, with its multi-functional flexibility, industrial-grade stability and trend-leading intelligence, is not only your right-hand man on the production line, but also your strategic partner in developing high-end markets and enhancing brand value.